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Scope: 73,000 square feet of comprehensive building envelope systems, including metal framing, sheathing, specialized windows, and waterproofing, all integrated into prefabricated wall panels with typical module dimensions of 12′ x 32′.

Customer’s Needs: The project required precise fabrication for complex geometries, sophisticated tint-shifting windows, and meticulous logistics coordination to overcome limited overhead crane capacity on-site.

Solution: ELRO Manufacturing developed an innovative prefabrication strategy, incorporating just-in-time delivery to optimize on-site resources and streamline logistics.

Partnering with N-RG Cladding, our engineering team reduced fabrication labor by 15% through process optimization for over 270 unique panel geometries.

The 3mm aluminum panels, finished with a custom three-coat PVDF Kynar paint, achieved superior quality while meeting the ambitious architectural vision.

Scope: Extensive ACM cladding and custom sheet metal fabrication for a $282 million, 16-story luxury hotel development.

Customer’s Needs: The project demanded flexible manufacturing solutions to address evolving scope requirements while ensuring the exceptional aesthetic standards expected of a luxury hospitality brand.

Solution: ELRO Manufacturing delivered comprehensive exterior cladding solutions, including custom-fabricated ACM panels and specialized sheet metal trim. Our technical expertise ensured seamless integration of complex architectural details, achieving both aesthetic excellence and structural integrity throughout the building envelope.

Scope: Exterior cladding systems for a $47 million, cutting-edge university research facility with award-winning architectural design.

Customer’s Needs: The project required precise execution of intricate geometries while preserving the architect’s distinctive vision for this premier STEM institution.

Solution: ELRO Manufacturing’s advanced fabrication capabilities enabled the successful execution of intricate architectural elements that captured the designer’s vision.

This project earned recognition with ENR Southeast’s Best Project award and the Associated Builders and Contractors’ Excellence in Construction Eagle Award.

Scope: Located in Orlando, Fla., The Johnson & Johnson Human Performance Institute is a 34,480-square-foot, state-of-the-art training facility requiring sophisticated architectural metal elements.

Customer’s Needs: The global training center needed premium aesthetic appeal to host international teams while maintaining strict project timelines.

Solution: ELRO Manufacturing utilized advanced CNC fiber laser cutting technology to fabricate detailed Kynar PVDF-painted aluminum plate panels.

Each decorative element was produced to exact specifications, ensuring alignment with the architect’s design intent and delivering a visually striking final product.

Scope: A 105,775-square-foot educational research facility requiring a phased construction approach with comprehensive exterior cladding solutions.

Customer’s Needs: The project demanded flexible manufacturing processes to accommodate mid-construction design changes while adhering to budget constraints across two construction phases.

Solution: ELRO Manufacturing’s agile manufacturing processes enabled seamless adaptation to evolving design requirements.

By coordinating ACM cladding and trim metal production with the accelerated construction schedule, ELRO successfully consolidated both phases of construction, optimizing the overall project timeline.